With over thirty years of experience, we are the benchmark in industrial automation, particularly in the logistics and packaging machines sectors.
Our approach
Thanks to our ability to respond quickly to market needs, we provide an efficient, tailor-made service with an unwavering focus on quality and process optimization. Our expertise spans from research and development—offering innovative solutions for a wide range of applications—to full system integration.
We develop customized integrated solutions, merging electronic and mechanical competencies. Our objective is to satisfy specific client requirements across the complete product lifecycle.
Timeliness
Thanks to dedicated teams and procedures, we are able to ensure excellent responsiveness when dealing with customer requests and rapid market developments. Our operating model seamlessly integrates design, development and prototyping, ensuring timely, high-performance solutions. We transform complexity into efficiency, through a dynamic service designed to accelerate your time-to-market.
Customization and flexibility
Thanks to our consolidated experience in the sector, we face every technical challenge with a tailor-made approach based on customized procedures. Our dedicated teams ensure flexible, customized management, capable of translating specific requirements into concrete solutions. This way, we are able to ensure maximum adherence to your production standards, through a seamless integration of expertise and operational customization.
Specialized technical support
Our highly specialized staff provides comprehensive support throughout the entire life cycle of the product, from initial design to series production. Thanks to rigorous and certified testing procedures, we are able to ensure maximum reliability and quality at every stage of development.
Consistent quality
Our processes incorporate the most rigorous certifications as company standards, ensuring consistent quality, in line with the highest market standards. The combination of attention to detail and regulatory compliance ensures efficient and reliable production. We transform technical requirements into operational excellence for every project.
Technical-logistic integration
We collaborate with customers by studying advanced technological solutions to optimize and integrate the management of the entire production operation. We maximize operational performance through a technological synergy tailored to each reality.
We offer advanced solutions for industrial inverters with a focus on design, certifications and the customization of functions. Furthermore, product industrialization allows us to implement structured processes that ensure efficient, cost- and quality-optimized large-scale production.
Our products are customizable, allowing us to respond optimally to the specific needs of each customer and guarantee maximum adaptability to different applications.
Designed to be reused, our inverters allow the same technologies or components to be used on multiple platforms, ensuring versatility and cost optimization. The adoption of proven technologies allows you to reduce time to market, accelerating development and marketing times, with solutions ready for immediate implementation.
Thanks to the synergies with the Bonfiglioli Group, we are able to ensure a perfect integration between electronic and mechanical components. Our ability to adapt electronics and mechanics according to customer needs allows us to improve energy efficiency, reduce size and optimize costs based on specific applications.
Power electronics
We design and optimize circuits and systems to manage high power. To do this, we use power semiconductors to regulate and convert energy effectively, optimizing performance and improving device reliability and size. This expertise is essential in order to develop efficient power converters, ensuring optimal thermal management and long operating life.
Control Algorithms
We develop and perfect algorithms for the precise and dynamic control of electric motors. This includes the implementation of control algorithms, such as Field-Oriented Control (FOC) and closed-loop control. The aim is to optimize engine performance, improve efficiency and reduce energy consumption, key factors in achieving fast and stable engine response, improving torque quality and reducing noise and vibration.
Communication bus
We implement and manage high-speed communication buses to transmit and synchronize real-time data between inverters and control systems used to ensure reliable and timely communication between the various components of the industrial system. We take care of the coordination of engine control operations, the monitoring of operating conditions and the integration of the inverter with other devices and systems.
Thermal analysis
We study and manage the thermal behavior of inverters to ensure safety and reliability under varying operating conditions. Thermal analysis includes the simulation and evaluation of heat dissipation, the design of cooling systems and the optimization of thermal consumption management. This analysis is crucial to prevent overheating of components, increase inverter life and reliability, and ensure compliance with operating temperature specifications.
Welding devices
We offer advanced solutions for welding devices, designed to meet the specific needs of customers and ensure high performance. Through a highly structured product industrialization process, we optimize large-scale production, ensuring high levels of quality and efficiency. Our ability to customize allows us to develop customized solutions, adaptable to different industrial applications.
In particular, we offer specific solutions based on our technical expertise in induction, thermal and ultrasonic welding for industrial and other applications.
Furthermore, we adopt targeted strategies to rationalize costs, always maintaining the highest standards, both in terms of quality and performance. Modularity is our strength: our systems allow the integration of additional components, ensuring great flexibility and adaptability to various operating contexts.
Lastly, we offer customized firmware modification, adapting the control software to the specific needs of each project. This way we can guarantee optimization and performance tailored to each application.
Conversion
We design and develop circuits and systems for power conversion, specifically designed for welding applications. This includes the implementation of technologies such as DC-AC and AC-DC converters. These are crucial for supplying the required energy in a precise and stable manner, ensuring quality and reliability in the welding process.
Algorithms
We develop advanced algorithms for the precise and dynamic control of welding parameters such as current, voltage and duration. We optimize the variables of the welding process in real time and improve the quality of the welded joints, ensuring greater repeatability and consistency of the final product, also based on the wear of the transducers. This may include PID (Proportional, Integral, Derivative) control techniques and adaptive adjustment algorithms to respond to variations in operating conditions.
Connectivity
We integrate advanced connectivity solutions for remote monitoring and control of welding devices. We implement industrial communication protocols and interfaces for data transmission between the welding device and the automation supervision or management systems. Connectivity can be achieved through Ethernet technologies, fieldbus or wireless networks. This allows for continuous supervision, remote diagnostics, and integration with centralized control systems.
Mechatronics
We apply mechatronic principles to the design and optimization of welding devices, creating complex and highly functional systems. We design actuators, sensors and feedback systems to improve the accuracy and efficiency of the welding process.
Ethernet communication
We develop and optimize connectivity solutions for communication via Ethernet-based fieldbuses, ensuring the interoperability and efficiency of the industrial automation system. This includes the configuration and integration of Ethernet protocols for fieldbuses such as EtherCAT, PROFINET or Ethernet/IP to ensure fast and reliable data transmission. The design must consider bandwidth management, minimization of latencies, and reduction of interference to maintain high performance and robust communications in complex industrial environments.
HMI
We design and implement human-machine interfaces (HMIs) for monitoring and managing communications via fieldbuses based on Ethernet, CanOpen and wireless networks such as Wi-Fi and Bluetooth. We create graphical control panels to display the status of connected devices, configure network parameters and manage data flows. We optimize the HMI to ensure intuitive and smooth interaction with the system, facilitating troubleshooting of the network and improving the ease of managing industrial communications.
Diagnostic and monitoring devices
We offer innovative solutions for diagnostics and monitoring devices, in particular based on sensors, designed to optimize each phase of the production process. Product industrialization allows us to implement structured processes that ensure efficient and consistent large-scale production and high quality finished products. Our solutions are customizable, allowing us to respond optimally to the specific needs of each project and adapt perfectly to different applications.
Thanks to cost optimization strategies, we guarantee competitive products with high quality and performance standards.
Our experience in using proven technologies allows a reduction in time-to-market and accelerates development times, making implementation-ready solutions available without having to start from scratch for each project.
Digital interfaces
We design and implement high-speed digital interfaces for fast and reliable data transfer between diagnostics and monitoring devices and central control systems. These are essential for handling large volumes of data with low latency and high signal integrity. Interfaces of this type are crucial in order to guarantee efficient and accurate communication between sensors, data acquisition systems and processing units, ensuring real-time monitoring and implementation of process variables.
Connectivity
We implement advanced connectivity solutions for connecting and communicating between diagnostic and monitoring devices and other industrial systems or networks. These solutions include the use of standardized communication protocols and network technologies, such as Ethernet, RS-232/RS-485, Modbus, and CAN, allowing the transmission of diagnostic and monitoring data to centralized supervisory systems, facilitating remote monitoring, predictive diagnostics, and integration with other industrial automation platforms.
Sensors
We select and integrate advanced sensors for measuring and monitoring critical process variables. Sensors used may include temperature, pressure, vibration, humidity, and other environmental and operating parameters. We choose them based on their accuracy, reliability and ability to operate in harsh industrial environments, collecting fundamental data for the early detection of faults and the improvement of predictive and corrective maintenance.
FPGA Design
We develop and implement programmable logic circuits based on FPGA (Field-Programmable Gate Array) for the management and processing of large amounts of data. FPGAs offer significant hardware flexibility and can be configured to perform high-speed parallel processing and highly efficient and scalable custom control operations, enhancing the real-time analysis and response capabilities of monitoring devices.
Measurement techniques
We apply advanced electrical parameter measurement techniques to ensure the accuracy and precision of data collected by diagnostic and monitoring devices. Thanks to sensor calibration, signal analysis and error compensation, it is possible to make an accurate assessment of operating conditions and effectively manage the performance of industrial systems.
Control Boards
We offer advanced control board solutions, developed to ensure efficiency and quality on a large scale. The industrialization of the product allows us to implement structured processes, which optimize production while ensuring a high quality of the final product.
Highly customizable and tailor-made to meet the needs of every project, our products adapt to a wide range of applications. Thanks to cost efficiency strategies, we maintain high quality and performance standards, while optimizing the management of production costs.
With our experience in selecting suitable materials and in complying with regulatory and safety standards, we are able to support our customers in the certification part of the product, n the basis of the reference market and the application. Furthermore, our solutions are designed to improve efficiency and energy class, with a focus on control modules for efficient energy management.
Circuit optimization
We develop advanced electronic circuits for power conversion, including DC-DC converters that optimize input and output voltage and current levels. We guarantee a precise and stable regulation of the power delivered, considering energy efficiency, minimization of losses and compatibility with power requirements. In addition, we integrate overload and short-circuit protection mechanisms to ensure safe and reliable operation.
Dissipation analysis
We analyze and design effective mechanisms for heat dissipation, managing the heat generated by the control circuits. Our experience includes the use of heat sinks, fans, and other cooling technologies to keep operating temperature within safe limits while optimizing system performance. We use thermal simulations and heat flow analysis to ensure the reliability and longevity of our solutions.
Control Algorithms
We develop and integrate sophisticated PID (Proportional, Integral, Derivative) control algorithms for precise temperature regulation. These algorithms are designed to maintain the desired temperature with high accuracy, compensating for external variations and disturbances. The configuration and optimization of the PID parameters ensure a fast and stable response of the control system, contributing to high and reliable performance.
Plastics
Sviluppiamo stampi in plastica per la produzione dei componenti del controller, tra cui i contenitori e le parti di montaggio. Questo include la selezione dei materiali plastici adeguati, la progettazione degli stampi per la massima precisione e durabilità, e la gestione dei processi di stampaggio per garantire componenti di alta qualità e conformi alle specifiche. L'uso di stampi di precisione contribuisce alla funzionalità e alla robustezza del controller.
HMI
We design and implement human-machine interfaces (HMIs) for monitoring and managing communications via Ethernet-based fieldbuses. We create graphical control panels to display the status of the fieldbus, configure network parameters and manage data flows. We optimize the HMI to ensure intuitive and smooth interaction with the system, facilitating troubleshooting of the network and improving the ease of managing industrial communications.
Fieldbus Communication Devices
We offer innovative solutions for fieldbus communication devices and implement product industrialization processes to optimize large-scale production and ensure consistent and efficient quality.
Fully customizable, our products adapt to the needs of each project and ensure maximum flexibility for use in different applications. We optimize production processes without compromising product quality and performance, making our solutions highly competitive.
We offer a complete service for selecting the most advanced technological solutions and guide customers in choosing the most suitable and cutting-edge technologies for their reference sector, ensuring an optimal and competitive implementation.
Integration of communication protocols
We develop devices that integrate the most widely used fieldbus communication protocols in the industry, such as Ethercat/FSoE, Ethernet/IP, Profinet/ProfiSafe, can/CANOpen, Modbus and Profibus. These protocols allow the device to communicate and share data with other systems in real time, ensuring interconnection and interoperability, both of which are fundamental for complex industrial environments.
Software and firmware customization
We put our advanced skills to work in developing customized firmware and software, adapting devices to the specific needs of each project. This means we can optimize device functionality and communication protocols, making the product compatible with the customer's infrastructure and able to integrate seamlessly into various application scenarios.
Embedded systems design
Our experience in the design of embedded systems allows us to create optimized fieldbus devices, in which hardware and software are perfectly integrated. We pay particular attention to the power management of the device and performance, ensuring a long life and optimized power consumption.
Optimization for large-scale production
Thanks to DFM (Design For Manufacturing) and DFT (Design For Testability) analyses, we are able to design devices ready for large-scale production, without compromising on quality and efficiency. We optimize the design to reduce production costs, simplify assembly and improve production speed, guaranteeing constant quality even on large volumes and even during testing.
HMI
We create intuitive HMI interfaces that make it easy to monitor and control the functionality of the fieldbus device. Our HMIs allow the end user to easily interact with the device, read status information and configure settings, improving the usability of the device.
Testing di compatibilità elettromagnetica (EMC/EMI)
Eseguiamo test approfonditi di compatibilità elettromagnetica (EMC/EMI) per assicurare un funzionamento senza interferenze in ambienti industriali complessi. In questo modo, garantiamo l'operatività del dispositivo in sicurezza e senza errori anche in presenza di altri sistemi elettronici, nel rispetto dei rigidi standard industriali.
DC-DC converters for forklifts
We deal with the development and industrialization of DC-DC converters for the E-Mobility sector, applying structured processes to streamline large-scale production and ensure efficient and consistent quality products. We offer customized solutions, designed to adapt to the specific needs of each project and to different applications.
Through targeted strategies, we work to reduce production and management costs, while maintaining high quality and performance standards. The modular design of our systems facilitates the integration of additional components, offering greater flexibility and adaptability to different configurations.
The performance of DC-DC converters is optimized to ensure high performance, improving operational efficiency and reliability under various conditions of use. The products are also versatile and reusable, adapting to different platforms and reducing the need for dedicated components, thereby increasing overall flexibility.
Power conversion
We develop advanced solutions for continuous power conversion in automotive and industrial applications. DC-DC converters allow electrical energy to be converted from one voltage level to another, ensuring high energy efficiency and optimal power management. These devices ensure a stable and safe power supply to the different electronic and mechanical subsystems, helping to improve the overall efficiency of the system.
Heat dissipation
We optimize thermal management to prevent overheating of components and ensure safe and efficient operation of DC-DC converters. The analysis of thermal dissipation includes the study and design of solutions such as heat sinks, fans and materials with high thermal conductivity. The aim is to improve the removal of heat generated during operation, prolonging the useful life of the device and maintaining constant performance over time.
HMI control
We integrate intuitive user interfaces to monitor ad manage DC-DC converters. The HMI makes it possible to view operating parameters, configure specific settings and monitor the status of the system in real time. A well-designed interface improves the usability and reliability of the device, ensuring direct and efficient control of operations.
Fieldbus Communication Devices
We offer innovative solutions for fieldbus communication devices and implement product industrialization processes to optimize large-scale production and ensure consistent and efficient quality.
Fully customizable, our products adapt to the needs of each project and ensure maximum flexibility for use in different applications. We optimize production processes without compromising product quality and performance, making our solutions highly competitive.
We offer a complete service for selecting the most advanced technological solutions and guide customers in choosing the most suitable and cutting-edge technologies for their reference sector, ensuring an optimal and competitive implementation.
Integration of communication protocols
We develop devices that integrate the most widely used fieldbus communication protocols in the industry, such as Ethercat/FSoE, Ethernet/IP, Profinet/ProfiSafe, can/CANOpen, Modbus and Profibus. These protocols allow the device to communicate and share data with other systems in real time, ensuring interconnection and interoperability, both of which are fundamental for complex industrial environments.
Software and firmware customization
We put our advanced skills to work in developing customized firmware and software, adapting devices to the specific needs of each project. This means we can optimize device functionality and communication protocols, making the product compatible with the customer's infrastructure and able to integrate seamlessly into various application scenarios.
Embedded systems design
Our experience in the design of embedded systems allows us to create optimized fieldbus devices, in which hardware and software are perfectly integrated. We pay particular attention to the power management of the device and performance, ensuring a long life and optimized power consumption.
