We provide technological solutions for the electronics industry to enhance production, efficiency, quality, and innovation in industrial processes.
Our approach
We offer integrated and customized solutions. Furthermore, thanks to full technical support, assistance is guaranteed throughout the entire life cycle of the product. Thanks to our flexible and timely approach, we are able to deal with the challenges of the energy market efficiently and reliably.
Integrated design
We are able to develop customized integrated solutions, combining electronic and mechanical skills to meet the specific needs of customers.
Timeliness
We react quickly to customer requests and market developments, ensuring a timely response and efficient service from both an engineering and production point of view.
Customization and flexibility
We adapt to customer requirements, providing customized and flexible solutions to meet the challenges of the industry.
Specialized technical support
We offer comprehensive technical support from design to production, ensuring reliable support throughout the life cycle of the product.
Expertise in energy measurement and management
Skills in the development of innovative modules for communication through power sockets represent our competitive advantage in the field of energy measurement and management. Not only that, we also offer versatile solutions for efficient energy monitoring and management.
State-of-the-art power and energy management solutions
We offer systems for the advanced management of power and energy from a solid production infrastructure and guarantee high quality, technologically advanced and reliable products.
Search for technological excellence
We are committed to technological excellence, offering customers up-to-date and innovative solutions also thanks to collaboration with the most prestigious Italian universities, maintaining a direct link with advanced research and academic innovation.
We offer advanced solutions for battery-operated emergency systems, ensure optimized product industrialization for large-scale production, and ensure consistent quality and efficiency.
Each system is highly customizable to meet the specific needs of each project and adapt perfectly to different applications. In addition, we adopt continuous optimization strategies that allow us to improve production processes while maintaining high quality standards.
Moreover, thanks to Bonfiglioli's expertise, we are able to optimally combine mechanical and electronic solutions, creating a perfect synergy between technologies. To meet customer needs, we also offer electronic and mechanical optimization services. We adapt components to improve energy efficiency, reduce size and optimize costs and consumption.
Circuit optimization
We develop and integrate advanced electronic circuits for the management and control of energy in the emergency system. This includes the design of power converters, voltage regulators and protection systems, ensuring a stable and safe supply of energy during critical situations. Our optimizations ensure high efficiency, reliability and a reduction of energy losses, in compliance with current regulations and safety standards.
Mechatronic design
We design and develop mechatronic solutions that combine electronics and mechanics for the management of emergency systems. This includes the design of actuators, sensors and switching mechanisms that ensure effective and responsive operation of the emergency system. The design takes into account the interaction between the mechanical and electronic components to optimize the overall performance and robustness of the system.
Connectivity
We implement communication technologies to ensure the interconnection and monitoring of the emergency system. Connectivity allows the secure and reliable transmission of critical information during emergencies, while ensuring compatibility with existing energy management systems, through the design of network interfaces and communication protocols for data transmission and remote management.
Battery technology
We design and implement technologies for the control and management of the batteries used in the emergency system. This includes the analysis and selection of the most suitable types of batteries (such as Li-ion, NiMH or lead-acid) according to the needs of the system, management of the charging and discharging processes and monitoring of the operating conditions of the batteries in order to ensure their durability and reliability over time. The management also integrates protection functions against overloads, discharges and extreme temperatures, ensuring optimal performance and overall safety of the system.
Power electronics and energy conversion for managing energy and movement.
We design electronic power and energy conversion devices, circuits and systems that control, transform and manage electrical energy to power machines, drives and industrial processes. They include:
Power converters: inverters (DC/AC), rectifiers (AC/DC), choppers (DC/DC) to adapt voltage, current and frequency to load needs.Power supplies and regulators: voltage stabilization and protection for control electronics and sensitive components.
Electric drives and motors: speed, torque and position control via variable frequency drives, servo drives and brushless/stepper motors.
Power components: semiconductors (IGBT, MOSFET, SiC, GaN), transformers, inductances and capacitors designed for high currents and frequencies.
Energy management systems: batteries, storage, bidirectional inverters, smart grids and charging systems to optimize energy use, storage and recovery (e.g. braking regeneration).
Protection and control: filters, thermal/electrical protections, monitoring and control algorithms (PID, vector, field-oriented/vector control) for efficiency, reliability and safety.
Electromagnetic compatibility (EMC) and efficiency: designed to minimize losses, disturbances and comply with the reference regulations according to the application and the customer's specifications.
Sensors and data acquisition (industrial IoT and smart sensors) for real-time monitoring and predictive maintenance
We design boards based on sensors and data acquisition systems for industrial IoT and smart sensors, defining and implementing a complete flow that transforms physical quantities into useful information for real-time monitoring and predictive maintenance. In summary, the key activities and elements are:
Requirements analysis: identify parameters to be measured (vibrations, temperature, current, pressure, etc.), precision, time intervals, latency, environmental conditions and cost/power constraints.
Selection and integration of sensors: select technologies (accelerometers, thermocouples, strain gauges, current sensors, optical sensors, etc.) and assess their sensitivity, range, linearity, drift and immunity to disturbances.
Signal conditioning: design amplification, filtering, isolation, A/D conversion, temperature compensation and anti-aliasing to obtain reliable and readable signals.
Acquisition and edge computing hardware: define MCUs/SoCs/FPGAs, multi-channel ADCs, buffers, local storage and communication modules (industrial Ethernet, Wi-Fi, LoRa, 5G, fieldbus) for data collection and pre-processing near the source.
Firmware and edge algorithms: implement synchronized capture, data reduction (compression, feature extraction), real-time filtering, fault detection, and self-diagnosis mechanisms to reduce latency and traffic to the cloud.
Communication architecture and protocols: choose secure and deterministic protocols (Modbus, can, Ethercat, PROFINET), guarantee QoS, time synchronization (PTP/NTP) and intermittent connectivity management.
Calibration and validation: define calibration procedures, accuracy and repeatability tests, in-field compensation and environmental verifications (IP, EMI/EMC).
Design and prototyping (PCBs, microcontrollers, FPGAs) for the development of customized electronic products.
In the set of technical and organizational activities required to turn an idea or a functional requirement into a working prototype ready for production. This includes:
Definition of requirements: functional, performance, environmental specifications, cost and time constraints.
System architecture: choice of MCUs, SoCs, FPGAs, sensors, interfaces and circuit topology according to the required performance.
Component selection: assessment of availability, cost, footprint, assembly (SMD/THT), obsolescence and supply requirements; BOM preparation.
Wiring diagram design: electrical representation, netlists, symbols and functional hierarchies; definition of power supply networks, resets and critical signals.
PCB layout: component positioning, track routing, ground and power plans, impedance management, high-speed signal separation, return current control and loop area minimization.
Power and thermal management: regulator design, filtering, decoupling, heat dissipation assessment and cooling solutions.
Signal integrity and EMC compatibility: SI/PI analysis, terminations, filtering, shielding and strategies to comply with electromagnetic regulations.
FPGA/SoC design: definition of logical architecture, RTL development, functional and temporal simulation, IP integration, timing closure and resource management.
Firmware/software development: bootloaders, peripheral drivers, RTOSs or bare-metal software, communication stacks and application interfaces; debugging and logging management.
Prototyping and assembly: PCB production, assembly (in-house or EMS), programming and initial testing.
Testing and validation: functional tests, integration tests, stress tests, EMC pre-compliance, burn-in and verification of environmental and reliability requirements.
Iterations and optimization: layout fixes, hardware/software revisions, test-based cost and performance optimization.
Preparation for production: complete documentation (Gerber, assembly drawing, test procedures, IPC standards), DFx/DFM, specific quality control and supplier/manufacturing support.
Compliance and certifications: planning and support for required certifications (CE, UL, FCC, etc.).
